#reys staff
Now that I had more time before the con I decided to do Rey’s staff!
It is made out of a pole vault pole, craft foam, worbla and hard plastic.
![](https://64.media.tumblr.com/d0d06f37d5baad02107338225bd9dbc5/tumblr_inline_o9yhymN1t91sf8u0u_540.png)
My dad gave the pole to me months ago “Maybe you can do something with this”, like parents tend to do. And it is 1 inch in diameter, just like hers is suppose to be. So that was perfect.
I sawed of a bit to make it 15 cm longer than me, what I’ve heard it the best dimension. Buut messed up and it was only 5 cm longer. but I fixed that by extending it it both ends with a bit of wood pole. It was to be covered anyway.
I started with drawing out where and how long each of the parts were gonna be. Which I completely missed at one place, but I had changed it around a lot so guess I got confused over the markings.
![](https://64.media.tumblr.com/1510db9cab39900a3edcbe5d26929aab/tumblr_inline_o9yiqzEkNh1sf8u0u_540.jpg)
This is one of the sides. I used EVA foam for the widest parts and used stripes of craft foam to keep the shape when I covered it to. If I had been more meticulous I could have painted this and called it a day.
But I wanted it a bit neater so covered it in worbla. At the top bit with the blue stripes, the stripes were not as noticeable as I wanted but ¯\_(ツ)_/¯.
![](https://64.media.tumblr.com/a4ee2f451b291900e68720a331a7d6aa/tumblr_inline_o9yj35Zj8w1sf8u0u_540.jpg)
For the fins I pondered a bit of what they would be, I had no room for worbla, I could only have foam but it could easily be deformed. I could have just worbla, either made and molded my scrapes or to flat put together. Then I thought of cardboard, but just as foam it could be miss formed to easy.
So what I went with ended up with hard plastic, I used the plastic “glass” from a pictures frame and cut out 12 fins. I glued them together two and two and hot glue is reeealy effective.
And about hot glue. I used it for the entire staff, but Bubblefish warned me about using worbla over it. cause ya know, hot glue get loose if it get’s heated up. I did not have any problem though. But she had with some project and it is worth having in mind.
![](https://64.media.tumblr.com/9d8aa2219db07990422dd45d466e1dd9/tumblr_inline_o9yjgrCDsN1sf8u0u_540.jpg)
This is a awful picture but this is how I made the hand grips. I took craft foam and cut lines in it with a knife, but not trough it, just a incision. They look a bit different so for the top ones and the vertical I also made the grooves more noticeable by heating it up with a heat gun (the ends separate and make it look cooler).
Then I spray painted it, first with black and then I went over it with gunmetal(same as my Hawke armour) and then mixed it with a bit of both to make it not to black but not silver and I think it is pretty good colour.
A last tip would be, use craft foam in the same or close to the colour the prop is gonna be. as You can see I used purple and orange for the grips and the paint did not want to get into the grooves to easily. If I had used black it would not have mattered so much, but orange slipping trough? not so nice. The reason why I used these colours was becasue the cheapest site I have found only do mixed packs and this the scraps left.
-Marlin
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