#lithography
Novel photoresist enables 3D printing of smallest porous structures
Researchers of the cluster of excellence 3D matter made to order expand possibilities of two-photon microprinting
Researchers of Karlsruhe Institute of Technology (KIT) and Heidelberg University have developed a photoresist for two-photon microprinting. It has now been used for the first time to produce three-dimensional polymer microstructures with cavities in the nano range. In Advanced Materials, the scientists involved in the joint Cluster of Excellence 3D Matter Made to Order report how porosity can be controlled during printing and how this affects light scattering properties of the microstructures.
Photoresists are printing inks used to print smallest microstructures in three dimensions by so-called two-photon lithography. During printing, a laser beam is moved in all spatial directions through the initially liquid photoresist. The photoresist hardens in the focal point of the laser beam only. Little by little, complex microstructures can be built in this way. In a second step, a solvent is used to remove those areas that were not exposed to radiation. Complex polymer architectures in the micrometer and nanometer ranges remain.
Two-photon polymerization – or two-photon microprinting based on this process – has been studied extensively for some years now, in particular as regards the production of microoptics, so-called metamaterials, and microscaffolds for experiments with single biological cells. To expand the spectrum of applications, new printable materials are required. This is the point of departure of the scientists involved in the Cluster of Excellence 3D Matter Made to Order (3DMM2O) of KIT and Heidelberg University. “With the help of conventional photoresists, it was possible to print transparent, glassy polymers only,” says Frederik Mayer, physicist of KIT and main author of the study. “Our new photoresist for the first time enables printing of 3D microstructures from porous nanofoam. This polymer foam has cavities of 30 to 100 nm in size, which are filled with air.”